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Almost there…

FinishingJapanese ToolboxLocker
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Woodworking

So I was a bit sneaky this morning and went to the shed for ten minutes before heading off to work. I’d prepped the part for the end cap on the toolbox last night but because I’d clamped up the base I couldn’t glue it on without risking either it or the base shifting when clamping. So this morning I went out, took off the clamps from the base, made sure I had clean gluing surfaces and glued up the end cap and clamped it. And of course, as you’re in a hurry, everything gets irksome and fiddly.

Why on earth did it choose this morning to lose it’s head? 😀

But I got it clamped in the end.

Then off I went to work and later this evening…

Sawed the end cap flush with the flushcut saw, planed the base flush (with lots of chamfering to prevent spelching – not sure how you’d fix that at this stage) and then started cleaning up squeezeout.… Read the rest

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Bases and colours

FinishingJapanese ToolboxLocker
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Woodworking

So the camera battery complained about being empty on Sunday and it got a few hours in the charger, but then come Monday, it said it was flat again. Hmmm. A replacement knockoff has been ebay’d. However, the fabrication of the handles and the glueup got missed. It wasn’t that hard, cut a piece of beech to width so it fits in the end of the box, then make a 1cm deep cross cut in the middle of the piece and chisel out a curve in it, then give up because the piece is too small to work on with the vices I have (I really need a sculptor’s vice sort of thing for a job like that) and cut the curve with the bandsaw and clean up by hand with chisels, small wooden spokeshave and sandpaper, then glue it in place.… Read the rest

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Plugging away…

FinishingJapanese ToolboxLocker
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Woodworking

So first things first, take the clamps off and see if the hide glue cured…

Not too bad, lots of squeezeout in places but I can deal with that.

Well, bugger. I thought I had that better aligned than that and there’s no real way to fix it now. Feck.

Clean up the squeezeout and smooth the surfaces. Mostly the #04 with a few pieces done by card scraper. Not too bad. Broke the sharp edges as well.

Couldn’t get all the edges with the #04 though, so various other tools made an appearance. And then leveled the legs so it didn’t rock. I don’t like MDF for, well, anything, but it is nice to have a flat surface for this sort of thing and I don’t have room for a granite slab so I do keep a piece or two of MDF handy for this task.… Read the rest

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