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Open box

The ash bandsaw box is still being finished and this one hasn’t even started the finishing process (I’m going to try ebonising the outside using Richard Maguire’s method and painting the inside with milk paint), but I thought it looked reasonable for a second try:

Finish, fill with jelly beans, give as gift. Sorted.… Read the rest

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Guides and tests

Well, made a dog’s breakfast of the bandsaw boxes I was playing at. Couldn’t make the turn needed and the blade came out the side of the blank. Oh well. Now I have two paperweights (and one successful box, out of four blanks). I’ve ordered a one-eighth inch blade off Tuffsaws, that should get here next week and I can try again. I’ll prep new blanks tomorrow for that.

Bit of a waste, those 🙁

Meanwhile the older replacement y-lever for the #5½ arrived and I replaced the existing y-lever with it and it’s been a lot nicer to work with since. And no surprise. This is what the more modern y-lever looks like, two pressed steel parts riveted together:

Unfortunately, the rivet on mine isn’t as tight as it should be and even glue didn’t stop the inevitable end result (and if you’re thinking this would interfere with setting the plane you’d be right):

Meanwhile, back on the main project…

The bridle joints involved are a bit of an oddity; nobody really cuts them often enough to get good at them, at least not off the saw, so these are Richard McGuire’s basic jigs for helping to cut them (and the test sticks in the backgrounds, just a spare bit of poplar that I’m using up).… Read the rest

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Flattening and boxes

So, started off flattening the apron. This went pretty well after I switched over to the #5 and sharpened it up a bit. The narrower blade means less pushing effort and that seemed to help a lot. And then it was time to thickness down from an inch to 3/4 of an inch.

This is not my favourite activity. And honestly, if they made an induction motor benchtop thicknesser I’d have bought one already, but unfortunately they’re all universal motor things — and lunchbox thicknessers, even if you fit them with helical blades and all the fancy doo-dads, are just too damn noisy to run in a housing estate. You’ll wind up triggering a torch-and-pitchfork party of your very own if you do that round here once too often.… Read the rest

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