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Fettling

More shed time today, and I spent the first half of it fettling the middle shelf in the desk. Straightforward, if repetitive process – assemble, check what’s too tight and what’s too loose, cut or pare the shelf a little narrower with saw and chisel, reassemble, recheck, repeat until the dovetail joint that was horribly stressed by the shelf being too wide:

…is no longer stressed, but just snug:

And doublecheck all the other joints to be sure nothing else is opening up.

Okay, I’m happy with that.

I’m also happy because before assembling this, I marked out the back of the top of the sides to show which bits had to be cut off to give a straight line across the back (because the top goes up against the wall for support), and when I assembled it:

Nice straight line.… Read the rest

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Angled dovetails

Some more – increasingly rare – time in the shed over the last week or so, and I started cutting the top shelf for the desk.

While I had the desk assembled to this stage the last day, I scribed the top shelf angles with pencil and set the board aside. Then this week, after thinking about it a bit, I double-checked the angles of the sides of the walnut board – because it’s the core around which all this is built – and then I used the angles of the walnut board, and the width from the scribe marks (and yes, I double-checked that the sides were plumb to the desk before scribing), and used those two to cut the top shelf.

I didn’t cut them according to the scribe marks’ angles because there’s a little bit of twist in the sides (not much, maybe 4-5mm over the full length of the sides, and the sides are poplar, not oak) so the top shelf should be pulling them back to the walnut board’s angles, not locking in their twist.… Read the rest

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Creak…

Shed time again (yes, it’s been a while, work stepped up a notch and it’s been a bit miserable and chilly here (granted, not -40C but you can’t move in my shed very much so you feel the cold rather a bit). Chopped the last housing joint and then spent some time wrestling with pieces that are definitely too large for the shed to do a test assembly.

Rather awkward to put together (and those clamps are the largest I have, they were comfortably large enough to make the workbench with padding on the clamps and still they only barely make it).

That’s going to dent the outside corners of the edges, but that’s okay, they’ll be shaped to a round profile and those corners are coming off anyway.… Read the rest

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