Dec 16

Properly bent

Right, Saturday morning so on with steambending the second upright.


Mise en place all done. Now, on with the polythene tube…


And now put the compression strap in place, clamp it at one end and get the “start bend here” line matched up with the initial straight part of the jig.


I’ve just clamped the end block here temporarily, I’ll remove those before steaming and reclamp them before bending (I want the excess water to be able to drain out of the tube readily, and it can’t do that when the end is pinched by the clamps).


The idea here is to prevent that end block from twisting out and away from the piece because if it does, the compression strap won’t be in compression and the outside of the piece will splinter.


And steam on!

img_0047aUnder covers, though, because it’s bloody cold out and that’ll suck the heat right out of the piece which is not going to help things.

Now, while that steams for two hours, on to the next job, the large top panel in the bottom box part of the crib.

img_0049a img_0050a

Four feet by one foot of rough-sawn ash with a bit of twist in the second board. That’s rather a good lesson in “why we invented powered planer/thicknessers”

Two hours (and some tea) later, it’s time to bend…


The handy thing (well, amongst several things) about this method is that the bend doesn’t have to be done in under 20 seconds. This took nearly 20 minutes in total. First off, ensure the two end blocks are all clamped firmly in place.


And then it’s just musclepower to grab the piece and pull it to the form, adding the clamps as they fit (and towards the end, you pull the piece in using the clamps, just slowly turning the handle to crank the piece in). img_0055a

And make sure the interim points are pulled in as well.img_0059a

And note that the steam’s still going during all of this. And you leave it going for a while longer (and you put the covers back over it when it’s bent fully too). In this case, it got another half hour or so before the water ran out and then everything stayed on the jig cooling off (under covers so that it didn’t cool too fast) for another two hours, and then all the clamps come off and the piece comes out of the poly tube.


This is annoyingly good. Annoying because there were no splinters or cracking, which means I now have one upright that was perfectly bent and another that was imperfectly bent. Do I match the two or do I bend a third and use #2 and #3? It’d cost another week…

No splintering but some deformation of the surface because I forgot to put the leather between the compression strap and the piece. There’s always something. Well, we’ll let it dry for a week and do some spokeshave work and decide then I guess. Meanwhile, time to take it from the overbent 105 degrees to the final 90 degrees on the drying form.


One clamp to start, crank it in a bit and let the two ends slide as needed, then add more clamps to tighten everything up.


It’s a pretty good fit to the curve so far. Only minor gaps.


And the form isn’t 100% perfect itself, so this is good enough. And the measurements of the piece match within a few mm to the earlier piece.


Now I guess we just wait for the new piece to finish drying and then do proper comparisons and see if we can get these two to match and use them. They’re both tall enough at least. Now, back to finishing off the top panel…


Okay, that’s way too large and too much work to do for planing. Time to rough-cut it down to closer to the final size.



And that’s a bit more manageable. I’ll finish this off tomorrow. And then there’ll just be another three ash panels and one drawer front to do. Yeesh.
And then there’s the frames to put them into as well, but I can’t really tackle those until I have the uprights as they form two of the four vertical frame pieces (there’s a fifth but it’s not involved in the panel layout).

I was reading through Schwartz’s The Anarchist’s Toolchest over the last few weeks, there’s a neat trick he does for frames and panels in the toolchest that I might steal for here, which is to cut two grooves in the frame and the panel pieces instead of one groove and one tongue – then you offset the panel towards the outside of the box and the side wall of the panel’s groove acts as the tongue to the frame’s groove; and the other side wall of the panel stands proud of the frame. And in this case, I’d plane a bevel around the edges of the panels to give a 3-D effect. Have to get the #40 plane up and running for that though, and it’s currently got some corrosion issues…


Dec 16

Platform and salvage

Honestly, I wasn’t sure I’d get this done by today, but I seem to be getting faster at chopping mortices, if not actually at marking them up. And it fits. There’s a small amount of twist here and there, I think I can straighten it out for the final assembly and then pin the tenons to help keep them flat (and it’ll look cool as well, little white ash pin dots along the walnut frame). The two long front and back rails are tilted with respect to each other, that will have to be planed away on the bottom but I’ll keep it on top as it gives a kind of lip to help keep the mattress centered which is nice.



And then it was time to take the frame out of the drying form and see how bad the springback would be and how bad the splintering was and if it was salvageable…img_0010a

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Nov 16

More stock prep

So while waiting for the steambent walnut to dry, I got on with the mattress platform. First up, ripping out laths for the remaining crossmembers and prepping them.

Is it me or is stock prep the most common hand tool job of all?


I had an end piece of ash about two feet long that wasn’t going to be doing much else, so I chose that for the crosspieces. I wanted to get four out of it, a bit thinner than the walnut crossmembers for the visual look, but not too much thinner.

Then, once I had them ripped out, I had to thickness them down by a quarter inch or so. Four of them. In other words, I turned a 2″x1″x2′ length of ash completely into shavings. Even with Sid, it sucked.


Still, got it done. And Herself even brought me some coffee as it was kinda cold.


That’s marriage for you, right there.


The railway piece is a little repair job for Junior. Hooray for wooden railway sets, they’re easy enough to repair compared to the plastic ones. When those break, that’s it, the whole thing’s toast.

And they fit. Grand so, time to cut the joinery tomorrow…