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Assembly, part one of many…

First coat of shellac on the back panel dried nicely overnight. And it was dry today, so I figured I’d put on the other coats today outdoors and then assemble.

Rather than brushing on the shellac today, everything got ragged on (hooray for being able to buy lint-free cotton rags off ebay by the kilogram). Much more even application, no brush marks, and much, much faster for the long pieces of the frame. While this second coat was drying, on to making drawbore pegs. I got a nice offcut of what I think might be sycamore a while ago, I’ve been riving off pieces for drawbore pegs from it and then using the dowel plate and sufficient violence to make the pegs.

I rive them down to around the half-inch size, then run them through the forming holes a few times at each size, gradually walking them down to the final size (which for here is a quarter-inch)

It works quite well, though it’s pretty obnoxiously loud.… Read the rest

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Starting to finish…

Late night in the shed tonight. Over the last few days, I’ve cut the groove for the top panel, gotten the side slats all roughed out and half of them have had the tenons cut and the curved upright has had the mortices cut in it. Then I discovered I’d matched the wrong side’s slats to the curved upright. I don’t think it’s fatal, but I’ll have to reassemble things for the tweaking needed. This was annoying, so I decided to switch tasks a bit for the rest of this evening, and I finish planed the frame and panel for the back panel and drilled the joints for drawbore pins (I have the drawbore pins riven but not yet shaped; seemed rude to be driving pins through a plate after 2300h).… Read the rest

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End in sight…

Full day in the shed today, trying to get the cot finished. Needed to get one final assembly in order to mark off the curved tenons on the side slats.

Mental note – never build something larger than this in the shed. The amount of time lost because of having to assemble it outside (meaning needing to wait for a dry weekend because it’s dark by the time I get home during the week) has been a complete pain in the timetable for this. But most of the work on the frame is now done; the drawer runners are jointed at one end and the layout is marked up on the other end, the side slats are marked up on the curved end and have the tenons and mortices cut on the other end.… Read the rest

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